nfortunately, not all fibers are
suited to making quality roving or batts.
Here are some fiber characteristics that don't make good roving or batts and possible solutions:
hort Staple - A strong
roving cannot be made from short stapled wools. A strong roving remains intact
when pulled from the bump; a
weak roving will part. If you compare two rovings of identical diameter
but different staple length, the roving made from shorter staple will
be weaker. This is because of friction, the same physical principle
that dictates the amount of twist you need to make a strong yarn.
See the description of slippery fiber below.
The Solution: You could blend
with a longer staple fiber but that presents its own set of problems
later. When roving contains mismatched staple length fibers, the shorter
fiber will sometimes fall out during spinning or may be the source
of pills in the finished product. Wait a little longer between shearings.
oo Much Crimp - High
amplitude crimp is not a bad thing. However, crimpy fibers
can be thought of as little springs. As the web stretches from the
doffer to the bump winder, these little springs can
relax into their unstretched state. The fibers will be much more likely
to relax with a short staple. A combination of crimp and short staple
can make quite a nice roving if the crimp isn't too springy because
the crimp increases the friction between individual fibers. Too much
crimp though can make threading the bump winder nigh unto impossible
because, while the carder is stopped for threading, the web between
the doffer and the bump winder has time to relax. If it relaxes too
much it will part or the stresses put on it when we restart the carder
will cause it to part.
The Solution:
Bend with a longer staple fiber or with a fiber that has less crimp
oo Little Crimp - This
is generally not too much of a problem. It is a contributor to the
short staple and slippery fiber problems.
lippery Fiber - Getting
strong roving from slippery fibers is like trying to turn a door knob
with wet soapy hands. Slippery fibers are doubly difficult because
not only do they make weak roving but they usually don't make good
batts either. Slippery fibers simply fall off of the storage roll
as they are carried around it. What we end up with is a cloud of fiber
on the floor. We have experienced this problem most with suri alpaca,
the so-called "suri" llama, and mohair.
Fleeces like these have a common characteristic - lovely sheen. Unfortunately, that sheen is indicative of a reduced number
of serrations, or scales, on the cuticle and these scales are not
as prominant. Processing relies on the "felting" tendancy
of the fibers. As the mechanical action of the processing manipulates
the fibers the scales interlock. Because these slippery fibers don't
offer as many connection points, the web leaving the doffer often
cannot support its own weight. Microscope photographs of various fiber
types can bee seen on the Yocum-McColl
Testing Laboratories web site.
The Solution: Blend with a "coarser" fiber.
ong Staple - Very long stapled fibers
can wrap around the rollers of the carder and fill the carding cloth.
Once that happens the carder can no longer card. The rollers on our
carder are about 15 inches diameter.
The Solution:
Every lock must be cut so that the staple is less than the diameter
of the rollers. Shear your animals more often.

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